Transmitters are devices that convert various physical quantities (such as temperature, pressure, flow, level, etc.) into standardized output signals (e.g., current, voltage, digital signals) for transmission, enabling measurement, control, and monitoring. They are widely used in industrial automation, process control, and other fields. According to different classification criteria, transmitters can be divided into the following types:
I. Classification by Measured Physical Quantity
1. Pressure Transmitters
- Function: Convert pressure (absolute pressure, gauge pressure, differential pressure) into electrical signals.
- Application: Monitor pipeline pressure, hydraulic system pressure, and liquid level (via pressure conversion).
- Example: Differential pressure transmitters for measuring flow in orifice flowmeters.
2. Temperature Transmitters
- Function: Convert temperature signals (from thermocouples, RTDs, etc.) into standard signals.
- Types:
- Direct-mounted type: Integrated with temperature sensors.
- Remote-mounted type: Separated from sensors for flexible installation.
- Application: Industrial furnace temperature control, refrigeration system monitoring.
3. Flow Transmitters
- Function: Convert flow rate (e.g., liquid, gas, steam) into electrical signals.
- Principle-based Types:
- Turbine flow transmitters, electromagnetic flow transmitters, vortex flow transmitters.
- Application: Water supply pipeline flow measurement, chemical raw material metering.
4. Level Transmitters
- Function: Detect liquid or solid level and convert it into signals.
- Technology-based Types:
- Ultrasonic level transmitters, radar level transmitters, pressure-type level transmitters.
- Application: Storage tank level monitoring in oil and gas fields, water treatment pools.
5. pH Transmitters
- Function: Measure solution acidity and convert pH values into standard signals.
- Application: Wastewater treatment, chemical reaction process control.
6. Humidity Transmitters
- Function: Detect air humidity and output electrical signals.
- Application: HVAC systems, pharmaceutical workshop environment control.
II. Classification by Output Signal Type
1. Analog Signal Transmitters
- Current Signal: 4-20 mA (most common, anti-interference, suitable for long-distance transmission).
- Voltage Signal: 0-5 V, 1-5 V (short-distance use, easily affected by interference).
- Frequency Signal: Output frequency proportional to the measured value (e.g., 0-10 kHz).
2. Digital Signal Transmitters
- Fieldbus Signal: Modbus, HART, Profibus, etc. (support digital communication and multi-device networking).
- Ethernet Signal: Transmit data via IP protocol for integration with industrial networks.
- Wireless Signal: Use WiFi, LoRa, ZigBee for wireless transmission (suitable for difficult wiring scenarios).
III. Classification by Installation Method
1. In-Line Transmitters
- Feature: Directly installed in pipelines or equipment, with the measuring element in contact with the medium.
- Example: Pressure transmitters installed on pipelines, electromagnetic flow transmitters.
2. Remote-Mounted Transmitters
- Feature: The transmitter body is separated from the measuring element, connected by a capillary tube or cable.
- Application: High-temperature, high-pressure, or corrosive environments where direct installation is difficult.
3. Flange-Mounted Transmitters
- Feature: Fixed via flanges, suitable for level measurement in tanks or vessels.
- Example: Flange-mounted pressure transmitters for liquid level detection.
IV. Classification by Industry and Application Scenario
1. Industrial Process Transmitters
- Application: Petrochemical, power, metallurgy, etc.
- Requirement: High durability, resistance to harsh environments (high temperature, pressure, corrosion).
2. Environmental Monitoring Transmitters
- Application: Air quality, water quality, meteorology.
- Example: Atmospheric pressure transmitters, water quality pH transmitters.
3. Medical Transmitters
- Application: Medical equipment (e.g., blood pressure monitors, ventilators).
- Requirement: High precision and safety certification.
4. Aerospace Transmitters
- Application: Aircraft engines, fuel systems.
- Feature: Ultra-high reliability and miniaturization.
V. Classification by Working Principle
1. Capacitive Transmitters
- Principle: Convert physical quantity changes into capacitance changes (e.g., capacitive pressure transmitters).
2. Inductive Transmitters
- Principle: Use electromagnetic induction (e.g., inductive proximity switches for level detection).
3. Piezoelectric Transmitters
- Principle: Utilize the piezoelectric effect of materials (e.g., high-frequency vibration sensors).
4. Thermoelectric Transmitters
- Principle: Based on the Seebeck effect (e.g., thermocouple temperature transmitters).
VI. Special Types of Transmitters
1. Multivariable Transmitters
- Feature: Simultaneously measure multiple parameters (e.g., pressure, temperature, flow) and output integrated signals.
- Application: Complex process control to reduce installation costs.
2. Explosion-Proof Transmitters
- Feature: Designed for hazardous areas (e.g., explosive gas environments) with explosion-proof certifications (e.g., ATEX, IECEx).
3. Sanitary-Design Transmitters
- Application: Food, pharmaceutical, and beverage industries, with smooth surfaces and easy cleaning.
Summary: Key Features and Selection Considerations
Transmitter Type | Core Feature | Selection Tips |
---|---|---|
Pressure transmitter | Sensitive to pressure changes | Consider medium type (corrosive, viscous), measurement range, and accuracy. |
Temperature transmitter | Converts thermal signals | Choose sensor type (thermocouple/RTD) based on temperature range. |
Flow transmitter | Matches flow measurement principle | Select by medium (liquid/gas), pipe diameter, and flow rate. |
Digital transmitter | Supports network communication | Check protocol compatibility (Modbus/HART) for system integration. |
Transmitter selection involves comprehensive factors such as measured medium properties, environmental conditions, signal transmission requirements, and industry standards, ensuring optimal system accuracy and reliability.